Striving ahead of the conventional standards, we manufacture and supply a wide range of MIG Welding Machines. Incorporated with ultra modern technology, these are manufactured using high quality material with utmost precision in compliance with predefined industry standards. Checked on various parameters, these are widely used for wire welding applications. Extensively demanded for maintenance and fabrication, the built-in intelligent arc system offers increase performance of the welding arc. Clients can avail these MIG Welding Machines from us in varied specifications.
- Noiseless operation
- Minimal maintenance
- Excellent performance
The MONITOR MIG welding machine is a new digital inverter power source after Monitor TIG DC. It is advanced, reliable, stable and qualified mass model, divided into MONITOR MIG-500S water cooling and MONITOR MIG-400G & MONITOR MIG-500G air cooling.
Additional Features of MIG welding machine :
- Built-in intelligent arc system, increase performance of welding arc
- Digital screen, easy for adjusting
- Touch press of gas & wire testing, digital luminous tube for displaying of welding parameter>
- Digital adjusting of Ignition & quenching
- Memory functions of welding process parameter while welding
- Real-time display of weldng parameter
- Wide adjusting range of wire feeding speed
- IGBT inverter technology, more liable
- Wheels for convenient of moving
- Strong cover with IP23 protection class, suitable for working outside
- 3 layers of dust prevention system, isolating plant dust effectively
MIG Welding Machines give incremental circulating pulses, which sort small droplets of related sized liquefied material on the end of the welding wire united with the other special relationships, which are essential for nonfluctuating wire burn off. These droplets get separated and fall into the weld pool. Additive current pulses are unequaled to a bestowed material and the diameter of the wire. Their information are planned into the welder power board. In functional terms, this permits a worker to pre-select the wire material and the diameter once for any welding procedure. Then it should be adjusted to one control that regulates wire feed rate. Fittings made by the operator are then displayed as an amperage setting providing easy interpretation of the magnitude of energy is being provisioned to the fastening wire. The âone knobâ procedure is similar with this kind of power source and this is the main benefit of such a instrumentation analyzed to accepted non-synergistic sets that asks autonomous volts and wire speed scenes that cannot be taken as an amperage without its complex computations.
How it MIG Welder Works:
Heat is generated by a small circuit with a non-reactive (inert) air melts a metal rod into the particular place that you are soldering. A MIG binder will feed and melt the rod at a faster rate so that pre-picked arc extent is sustained. Once the machine is put to stop, metal starts to cool and fuse simultaneously as a one piece. The machine mechanically regulates the electrical features for your arc. If you are stuck with semi-automatic machine, you might need to utilize manual regulates for controlling travel pace and its torch positioning as well as direction. There are four major methods of metal transferal in GMAW, which are known as short-circuiting, pulsed-spray, globular and spray. Each of them has independent characteristics with matching limits and returns.
In comparison with other welding procedures MIG joints are lithesome, procurer, and appoint a small amount of deformations. MIG welding can be executed on a wide arrangement of metals as well as on an assortment of base metal thicknesses. Those dimensions are what forms it outstanding kind of welder to have because these will enable to do a wide orbit of tasks or jobs with just one machine.
Due to the weld wire that is utilized and can set the weld constants, it is achievable to join two metals, which are dissimilar. It is indispensable to choice for the filler metal that closely suits to the basal piece being welded. This is possibly because the filler metal directs the current for melting the electrode and base metals by reinforcing the processed weld joint.
When analyzed with stick welding advanced speeds can be attained as MIG welding attends to be comparatively more cost-effective. Furthermore, the invariant wire feed lessens the demand to stop and starts, which effects in added productiveness and a more reliable weld.
How to Choose the Best MIG Welding Machine
Duty cycle is studied in ten minute augmentation. The sum of minutes that you can run your welder during the time period of ten minutes is the duty cycle. For instance if the welder has a duty cycle of 40%, the weld activity can be done for 4 minutes out of ten, before the machine is left to the rest. The welding operation depends on the percentage of duty cycle and if it higher the weld can done in any ten minute period. It means we can potentially get more work finished if we have a welder with an advanced duty cycle.
Heat Overload Protection
Excessive heat load safety is one of those aspects that the machines either have it or don't. It is an extremely essential attribute if you value the safety of your working location or home. The characteristics of heat overload protection is that it enables the machine to easily get shut off if it gets very hot. Therefore, it makes your workplace risk-free and the leave the operators safe. Being smart yo will straightly avail a welder, which has an excessive thermal load shutoff.
You will likely want to weld an assortment of metal thicknesses during the time you spent with the welder. Fortunately, that isnât normally a trouble because every welder has scopes that permit you to control the magnitude of power. The digital demonstrations make those settings simpler to read at a glimpse. The things you have to examined before you buy the welder is: what is the minimum and maximum recommended thickness of the metal. You should be aware of this fact and are suggested to donât push the machine too far that can end up in its breakage.
Wire Size and Type
You will ultimately buy the welding machines by deciding what type of wire you have to use and what size you rally require. Itâs worth to be noticed that the two most average types of wire can be utilized by MIG welders, which are ER70S-6 and ER70S-3. The latter is utilized more when the metal welded is rusted or dirty as it brands more deoxidizers accessible and the former is can be used for all wires.
When there is an exclusive need of easiness of transport at your business or hobby, yo u have to think about whether you want to move around with your welder. If you will be safekeeping it in the outbuilding and work over there, weight may not occur as a big issue to you. Nevertheless, if you are planning to go to out in the field and fetching your welder with you, the weight will be of excessive importance to you. Usually a movable or portable welder must have at least a single handle and weighs a modest weight, that would be light enough to be carried by two people.
Ease of Use
Everyone looks for a machine that is easy to understand regarding its functionality, and is simple to operate. You will definitely look for an exemplary with minimum switches, color tagged knobs, a comfortable gun, a digital display or all of them. Obviously who would not look for such an ease and versatility in a weld.
|Welding Machine||Monitor MIG-400G||Monitor MIG-500G||Monitor MIG-500S|
|Input Voltage||3-380V+15% 50/60Hz||3-380V+15% 50/60Hz|
|Wire Feeding Speed||1.520m/min||1.520m/min|
|Wire Spec||0.8mm'1.0mm' 1.2mm||1.0mm' 1.2mm' 1.6mm|
|Operation||2/4 option||2/4 option|
|Rated Duty Cycle20||60% 400A 34V||60% 500A 39V|
|100% 310A 31.5V||100% 388A 34V|
|Welding Machine Dimension||1060x540x850mm||1060x540x850mm|
|Wire Feeder Dimension||640x250x400||640x250x400|
|Welding Machine Weight||72Kg||75Kg|
|Wire Feeder Weight||16kg||16kg|
|Tank Volume L||0||0||11|
|Coolant Flow L/min||0||0||1-4|
|Exit Pressure KPa||0||0||Max 40|
|Cooling Capacity W||0||0||1200|
|Cooling Air M3/min||0||0||10|
|Pump Power W||0||0||60|
|Manufacture Standard||GB15579/1(EN60974/1),GB/T8118GB/T8748,JB/T7824||GB15579/1(EN60974/1), GB/T8118GB/T8748,JB/T7824|
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Plot no.: 486/B/2, GIDC, Makarpura,, Vadodara, Gujarat, 390010, India